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Globally recognized and accredited Online Training and Certification course on 6 Core Tools (APQP, CP, PPAP, MSA, SPC & FMEA)
Language: English
Instructors: Dr. Aryan Viswakarma
Validity Period: 365 days
Why this course?
Course: 06 Core Tools (APQP+CP+PPAP+MSA+SPC+FMEA)
Course Duration: 40 hrs
Tools Covered:
Course Objectives
To provide students with the adequate knowledge required to understand and practice important core tools used in industry.
Prerequisites
It is recommended that all students have the following prior knowledge:
Who Should Attend?
What will I learn?
Upon completion of this training, delegates will be able to understand:
Certification Exam
Pass Criteria: > 60% marks
Certificate Program-
Please note that only E-Certificates will be issued in this course. No hard copy will be mailed to your address.
*Taking an exam after one year will incur a fee*
Note: For candidates clearing the exam successfully, the certificate shall be issued by Quality HUB India, which is a registered organization with GOI for training and certification courses.
Require a hard copy of the certificate?
As per company policy, The paid amount for any course less than or equal to Rs 4000/- will be eligible for E-certificate only. For the hard copy of the certificate Rs 500/- will be paid by the candidate in addition to the individual course.
Step 1: Use this link https://imjo.in/PGxjdk to pay INR 500/- as certificate printing, packaging, and courier charges:
Note: Send a request for a hard copy certificate via email to [email protected]. Mention Course Name and a screenshot of payment. This is applicable to dispatch within India only. Outside India, the actual cost of dispatches shall apply.
Step 2: Fill Candidate Registration Form attached in your Course Content Section and submit it in the QHI Portal with a complete postal address and payment ID of INR 500/-
Step 3: You must wait 30 days to get a hard copy of the Certificate
Copying, Selling, or Harming videos-
PS: Please contact us at +91-8094078781 or drop a mail at [email protected] if you notice any unlawful activity taking place in the name of Quality Hub India.
Format, PDF, E-books, Templates availability:
Some supported formats, PDFs, E-books, and Templates as per the course requirement and within the scope, have been uploaded in the portal in the course section and downloadable.
No additional documents, formats, templates, etc. shall be provided by QHI.
Policy on Cancellation and Refunds
For Technical Support-
Contact us at +91-8094078781 or drop a mail at [email protected]
*Prices may change at any time without prior notice.
REQUEST FOR COURSE VALIDITY EXTENSION
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Benefits of Doing Courses from Quality HUB India™
Awards & Recognitions
Accreditations & Certifications
Welcome and Study Instruction (English) | |||
Intro to Quality HUB India | |||
Course Instructions & Study Guidelines(English) | |||
Mr. Aryan Viswakarma (Founder CEO QHI & NAPL) Introduction (English) | |||
QHI Awards and Recognitions (English) | |||
Important Instructions For Learners 01.08.24 | |||
Section 1.1: Advanced Product Quality Planning (APQP) | |||
(P1) APQP (Edition 03) Introduction (English) | |||
(P2) APQP (Edition 03) Roadblock for Planning (English) | |||
(P3) APQP (Edition 03) Fundamentals (English) | |||
(P4)APQP Major Changes (English) | |||
(P5)APQP (Edition 03) Why Plan (English) | |||
Section 1.2:Five Phases of APQP | |||
(P1)APQP (Edition 03) Phase 1 (P1) (English) | |||
(P2)APQP (Edition 03) Phase 1(P2) English | |||
(P3)APQP (Edition 03) Phase 2(P1) English | |||
(P4)APQP (Edition 03) Phase 2(P2) English | |||
(P5)APQP (Edition 03) Phase 3 (P1) (English) | |||
(P6)APQP (Edition 03) Phase 3 (P2) (English) | |||
(P7)APQP (Edition 03) Phase 4 (English) | |||
(P8)APQP (Edition 03) Phase 5 (English) | |||
Section 1.3: APQP Case Study #01 (Time Line Chart) | |||
APQP Time Line Case Study(P 1.1)- English | |||
APQP Time Line Case Study(P 1.2)- English | |||
APQP Time Line Case Study(P 2.1)- English | |||
APQP Time Line Case Study(P 2.2)- English | |||
Section 1.4: APQP (Edition 03) Check List | |||
(P1)APQP(Edition 03) Check sheet (English) | |||
(P2)APQP(Edition 03) Check sheet (English) | |||
(P3)APQP(Edition 03) Check sheet (English) | |||
(P4)APQP(Edition 03) Check sheet (English) | |||
(P5)APQP(Edition 03) Check sheet (English) | |||
Section 1.5: APQP Documents Case Study | |||
1. Feasibility commitment (Case Study) English | |||
2. Past defectives Matrix (Case Study) English | |||
3. Things Gone Right(TGR) and Things Gone Wrong(TGW) Case Study (English) | |||
4. CFT Roles in APQP (Case Study) English | |||
5. Defect Summary Sheet (Case Study) English | |||
6. Competency Matrix Sheet in APQP (Case Study) English | |||
7. PDCA Sheet (Case Study) English | |||
8. Risk Assessment (Case Study) English | |||
9. Condition to Start of Mass Production (Case Study) English | |||
10. Tool Gauge Dev Plan Case Study (English) | |||
Section 2.1: Control Plan (Edition 01) | |||
(P1)Control Plan (Edition 01) Introduction (English) | |||
(P2)Why develop a Control Plan (English) | |||
(P3) Purpose of Control Plan (Edition 01) English | |||
(P4) Control Plan Methodology (English) | |||
(P5)Control Plan Old VS New Changes (English) | |||
(P6)Control Plan (Edition 01) Key Changes Summary (English) | |||
(P7)Control Plan Development (English) | |||
(P8)Process Flow for Control Plan Development (English) | |||
(P9)Phases of Control Plan (English) | |||
Section 2.2:Control Plan (Edition 01) Elements | |||
(P1)Control Plan (Edition 01) Elements P1 (English) | |||
(P2)Control Plan (Edition 01) Elements P2 (English) | |||
Section 2.3: Control Plan and its types | |||
What is Control Plan and why to use this? - English | |||
Types of control Plan - English | |||
How to develop a Control Plan (CP) - English | |||
Control Plan Tips - English | |||
Control Plan Example-English | |||
Section 2.4:Control Plan (Edition 01) Case Study: Filled Format | |||
Case Study1 (Filled CP Edition 01) English | |||
Practice Test (APQP V3) + (CP V1) | |||
Support Documents | |||
Advanced Product Quality Planning (APQP)(V3) Reference Material | |||
Control Plan (V1) Reference Material | |||
APQP - Checklist Forms - Final | |||
APQP - Gated Management Forms | |||
APQP -Team Feasibility Form | |||
Control Plan(V1) Main-Blank Forms | |||
Section 3.1: Production Part Approval Process (PPAP) | |||
What is Production Part Approval Process? (PPAP)- (P 1.1) - English | |||
Why to Perform PPAP (P 1.1) - English | |||
When Perform Production Part Approval Process? (P 1.3)-English | |||
Benefits of conducting PPAP (P 2.1)- English | |||
PPAP Submission Level (P 2.2)- English | |||
PPAP Submission Levels and Requirements (P 3.0) -English | |||
PPAP Different Approval Status (P 4.0) -English | |||
Section 3.2: PPAP Document Requirements | |||
PPAP Document # 01(Design Record)-English | |||
PPAP Document # 02(Engineering Change Record)-English | |||
PPAP Document # 03(Customer Engineering Approval)-English | |||
PPAP Document # 04(DFMEA Intro.)-English | |||
PPAP Document # 04(DFMEA Common Pitfall)-English | |||
PPAP Document # 04(Good DFMEA Example)-English | |||
PPAP Document # 05(PFD)-English | |||
PPAP Document # 06(PFMEA)-English | |||
PPAP Document # 07(Control Plan)-English | |||
PPAP Document # 08(MSA)-English | |||
PPAP Document # 09(Dimn. Result)-English | |||
PPAP Document # 10(Matl. Test Result)-English | |||
PPAP Document # 11(Initial Capability)-English | |||
PPAP Document # 12(Qualified Lab)-English | |||
PPAP Document # 13(Appearance Approval report)-English | |||
PPAP Document # 14(Sample Production Part)-English | |||
PPAP Document #15(Master Sample)-English | |||
PPAP Document #16 (Checking Aids)-English | |||
PPAP Document #17 (CSR)-English | |||
PPAP Document #18 (PSW)-English | |||
What is Bulk Material in PPAP? PPAP Bulk Material requirement (English) | |||
Section 3.3: PPAP Case Study | |||
PPAP Case Study(P1)- Intro and List of Dec-10.08.21 | |||
PPAP Case Study(P2)- PSW-10.08.21 | |||
PPAP Case Study(P3)-10.08.21 | |||
PPAP Case Study(P4)-PFMEA-10.08.21 | |||
PPAP Case Study(P4)-Final-English | |||
Section 3.4: PPAP (Online Session Content) | |||
(P1) PPAP Introduction(Online Live) | |||
(P2) When to make PPAP, Benefits and Levels (Online Live) | |||
(P3) PPAP Submission Requirements (Online Live) | |||
(P4) CSR & Elements 1-2 (Online Live) | |||
(P5) PPAP Elements 3 & 4 (Online Live) | |||
(P6) Elements 5 & 6 (Online Live) | |||
(P7) PPAP Elements 7 & 8 (Online Live) | |||
(P8) PPAP Elements 9-15 (Online Live) | |||
(P9) PPAP Elements 16-18 (Online Live) | |||
(P10) PPAP Format Explanation (Online Live) | |||
Practice Test- PPAP | |||
E-books, pdf file and Formats | |||
Production Part Approval Process (PPAP) - Manual (Non Printable) - For reading purpose only | |||
PPAP reference study material | |||
PPAP Formats | |||
Section 4.1 : Measurement System Analysis (MSA) | |||
(P1)Introduction to Measurement System Analysis(MSA)- English | |||
(P2)Understand Measurement as a Process - English | |||
(P3) Sources of Variation - English | |||
(P4)Fundamental Properties of Measurement System - English | |||
(P5) Accuracy and Precision - English | |||
(P6) Location and Spread error - English | |||
(P7) Sources of Variation - English | |||
(P8) Bias, Linearity and Stability - English | |||
(P9) Possible Causes for Bias, Linearity - English | |||
(P10) Repeatability and Reproducibility - English | |||
(P11) Measurement Capability Index - English | |||
Section 4.2 :MSA Study Management (Variable and Attribute) | |||
How to Conduct Variable Gauge R and R (English) | |||
Acceptance Criteria (variable Gauge MSA) - (English) | |||
Interpretation of Control Charts (MSA)-(English) | |||
Variable Gauge R and R Study in Excel (Case Study) | |||
Attribute Agreement Analysis and Acceptance Criteria (English) | |||
Section 4.3:MSA Study in Minitab (Case Study) | |||
Attribute Agreement Analysis - Minitab Exercise (English) | |||
Type 1 Gauge Study (Cg, Cgk) with Minitab Case Study (English) | |||
Variable Crossed Gauge RR(Minitab Case Study) -(English) | |||
Crossed Gauge R&R(2nd case Study-Minitab)- English | |||
Section 4.4 :MSA - Live Session Content (Hindi/English) | |||
(P1)MSA Live Training- Introduction | |||
(P2) MSA Live Session-Measurement System | |||
(P3)MSA Live Training-Sources of Variation | |||
(P4) MSA Live Training-Calibration Report | |||
(P5)MSA Live Training-Bias & Linearity | |||
(P6) MSA Live Training-Variable Gauge R&R | |||
(P7)MSA Live Training - Attribute Gauge Study | |||
(P8)MSA Live Training- Practical Variable Gauge R & R | |||
(P9)MSA Live Training- Practical Attribute Study | |||
PDF files, E-Books, Formats and Templates | |||
Measurement System Analysis (MSA) - Manual (Non Printable) - For reading purpose only | |||
MSA reference study material | |||
Variable Gauge R&R (MSA) Format | |||
Attribute Agreement Analysis Format (MSA) | |||
Practice Test (MCQs) | |||
Practice Test - MSA | |||
Section 5.1: SPC -Introduction and Background | |||
SPC Introduction | |||
SPC-Objective of data collection | |||
Sources of False Data | |||
SPC- Data Gathering | |||
SPC- Measure of Cent Tendency | |||
SPC- Measure of Dispersion | |||
SPC- Total Variation and Causes of Variation | |||
Section 5.2: Statistical Process Control | |||
SPC Study Steps - (English) | |||
SPC- Control Chart (English) | |||
SPC- Interpretation of Control Chart (English) | |||
X-Bar and R-Chart(Excel) Case study-(ENGLISH) | |||
X-Bar and R-Chart (Fruit-Case Study)-Minitab (English) | |||
Individual Moving Range (IMR) Chart(Minitab Case Study)- (ENGLISH) | |||
Pre-Control Chart(English) | |||
Specification Limit Vs Control Limit (English) | |||
Section 5.3: Attribute Control Charts | |||
Introduction to Attribute Control Charts (English) | |||
Introduction to 'p' Chart (English) | |||
Introduction to 'np' Chart (English) | |||
Introduction to 'u' Chart (English) | |||
Introduction to 'c' Chart (English) | |||
Where to use which attribute Charts? (English) | |||
Formula for Discrete Control Charts (English) | |||
Meaning of Attribute Charts(English) | |||
Section 5.4: Minitab Control Charts Case Studies | |||
'p'-Chart (Minitab Case Study)- English | |||
'np'-Chart (Minitab Case Study)- English | |||
'u'-Chart (Minitab Case Study)- English | |||
'c'-Chart (Minitab Case Study)- English | |||
Section 5.5:Process Capability Study | |||
(P1) Intro to Process Capability Study (English) | |||
(P2) What is Capability? (English) | |||
(P3) VOC and VOP (English) | |||
(P4) Quality Improvement Model (English) | |||
(P5)Capability Indices, Cp and Cpk (English) | |||
(P6) Graphical Representation of Cp and Cpk (English) | |||
(P7) Process Capability Index Cpk (English) | |||
(P8) Capability for One Spec Limit (English) | |||
(P9) Long Term Capability Study (Pp and Ppk)- (English) | |||
(P10) Acceptance Criteria -Capability Study (English) | |||
(P11)- Capability Study- Attribute Data (English) | |||
(P12) Common Type of Problem in Process Capability (English) | |||
Machine Capability Study! Process Capability VS Machine Capability (English) | |||
Section 5.6: Minitab Case Study (Capability Analysis) | |||
Minitab Capability(Piston Ring) - (English) | |||
Capability Six Pack (Minitab Case Study)-(English) | |||
PDF files, E-Books, Formats and Templates | |||
The Book of SPC | |||
SPC (Format)-New | |||
Table of Control Chart Constant | |||
AIAG_Statistical_Process_Control_SPC_2nd | |||
Practice Test (MCQs) | |||
Practice Test - SPC | |||
Introduction, History and Background to FMEA | |||
History and Background of FMEA - English | |||
4 Common classes of FMEA- English | |||
Key FMEA Terminology- English | |||
Level of Failure and Causes in FMEA- English | |||
Team Formation Consideration in FMEA- English | |||
Common Team Problems in FMEA- English | |||
Steps for Implementing FMEA (AIAG+VDA) - Edition 01 | |||
Introduction to Latest FMEA (AIAG+VDA)-Edition 01 | |||
Major Changes in Latest FMEA (AIAG+VDA) | |||
Mapping of FMEA V4(AIAG) with Edition 01(AIAG+VDA) -English | |||
Step 1: Planning and Preparation FMEA (AIAG+VDA) -English | |||
Step 1: Project Plan in FMEA (AIAG+VDA) -English | |||
Step 1: What is '5T' in FMEA -English | |||
Step 1: FMEA Team Formation and Roles -English | |||
Step 1: Baseline FMEA and Header Requirements -English | |||
Step 2: Structure Analysis in FMEA (AIAG+VDA) - English | |||
Step 3: Function Analysis in FMEA (AIAG+VDA) -English | |||
Step 4.1: Failure Analysis in FMEA (AIAG+VDA) -English | |||
Step 4.2: Failure Analysis (Potential Effects of Failure)- English | |||
Step 5: Risk Analysis in FMEA (AIAG+VDA) -English | |||
Step 6- Optimization (P1) Changes in the System - FMEA (AIAG+VDA) - English | |||
Step 6 - Optimization (P2)- Objective and Order- FMEA (AIAG+VDA) - English | |||
Step 6 - Optimization (P3)-Steps of action- FMEA (AIAG+VDA) - English | |||
Step 7 (Result Documentation)-FMEA (AIAG+VDA) - English | |||
SOD Ranking and Action Priority (AP) in FMEA (AIAG+VDA) | |||
Introduction to 'SOD Rating' in FMEA - English | |||
New 'Severity Ranking' Table in FMEA (AIAG+VDA) -English | |||
New 'Occurance Ranking' Table in FMEA (AIAG+VDA) -English | |||
New 'Detection Ranking' Table in FMEA (AIAG+VDA) -English | |||
Action Priority Table (AIAG+VDA) -English | |||
FMEA Case Study # 01 | |||
FMEA case study (Forging Industry)-Part1 (English) | |||
FMEA case study (Forging Industry)-Part2 (English) | |||
FMEA Case Study # 02 | |||
FMEA Case Study (Stamping & Assembly)-Part1 (English) | |||
FMEA Case Study (Stamping & Assembly)-Part2 (English) | |||
Section 04: Other Support Modules | |||
Major Difference between DFMEA VS PFMEA -English | |||
Practice Test-FMEA | |||
Practice Test -FMEA(MCQ) | |||
Section 05: E-Books & Manual (For Training Only) | |||
Potential Failure Mode & Effects Analyis - Manual (Non Printable) - For reading purpose only | |||
FMEA -Excerpts Handbook (AIAG+VDA) | |||
SOD Table (AIAG+VDA) V1 | |||
Action Priority Table (AIAG+VDA) V1 | |||
Section 06: Formats | |||
New PFMEA Format (AIAG + VDA) | |||
Process FMEA Format - A3 (AIAG-V04) | |||
Recommended Next Courses for Career Growth | |||
Confirmation for Final Test | |||
Related Articles / Blogs for Study | |||
Learner Registration Form | |||
Other Resources : Youtube Content | |||
MSA Interview Questions and Answers | Measurement System Analysis | Part - 1 | |||
MSA Interview Questions and Answers | Measurement System Analysis | Part - 2 | |||
SPC Interview Questions and Answers | Statistical Process Control | Part - 1 | |||
SPC Interview Questions and Answers | Statistical Process Control | Part - 2 | |||
Interview Questions & Answers for “Quality Engineers” | Interview Preparation | |
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