6 Core Tool APQP, CP, PPAP, MSA, SPC and FMEA( AIAG+VDA) - English
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6 Core Tool APQP, CP, PPAP, MSA, SPC and FMEA( AIAG+VDA) - English

Globally recognized and accredited Online Training and Certification course on  6 Core Tools (APQP, CP, PPAP, MSA, SPC & FMEA)

Language: English

Instructors: Dr. Aryan Viswakarma

Validity Period: 365 days

$300 33.33% OFF

$200

Why this course?

Description

Course: 06 Core Tools (APQP+CP+PPAP+MSA+SPC+FMEA)

Course Duration:  40 hrs

Tools Covered:

  • Advanced Product Quality Planning (APQP) -Edition 03
  • Control Plan (CP) Edition 01
  • Production Part Approval Process (PPAP) -Edition 04
  • Measurement System Analysis (MSA) -Edition 04
  • Statistical Process Control (SPC) -Edition 02
  • Process Capability & Machine Capability
  • Failure Mode and Effects Analysis (FMEA)- Latest Edition (AIAG+VDA) Edition 01

Course Objectives

To provide students with the adequate knowledge required to understand and practice important core tools used in industry.

Prerequisites

It is recommended that all students have the following prior knowledge:

  1. Basic understanding of the concept of product and process
  2. Basic understanding of the concept of quality management

Who Should Attend?

  • All personnel to be "Qualified Internal Auditors” for IATF 16949
  • Personnel Involved in Supplier Quality Management & "Second Party Audits"
  • Product Design, Manufacturing Process Design Engineers, Quality Engineers and Managers
  • Team Leaders for New Product Introduction
  • Managers, supervisors, and employees who are involved in setting up and interpreting control charts and computing capability indices, product & process design.
  • Front-line managers, engineers, or executives who are involved in the development and implementation of the Measurement System Analysis as part of their quality assurance and improvement program, particularly within the ISO 9001, IATF 16949, or another applicable Standard framework.
  • Those who wish to explore how Core Quality Tools can be used in their own environment
  • Managers, supervisors, and employees who are responsible for quality defect prevention 

What will I learn?

Upon completion of this training, delegates will be able to understand:

  • Linkage of core tools with the IATF 16949 requirements
  • Be confident that you will be able to play a pivotal role in third-party and customer audits
  • Value-added application of Statistical Process Control (SPC), Measurement System Analysis (MSA), Advance Product Quality Planning (APQP), Control Plan (CP), Product Part Approval Process (PPAP), and Process Failure Mode Effect Analysis (PFMEA)   
  • Can be utilized as a qualified internal auditor
  • Confidence that organizational processes can be effectively audited
  • Working with a process approach
  • Be confident that you have the capability to improve the effectiveness and efficiency of the organizational processes

Certification Exam

  • Each certification candidate is required to pass a written examination that consists of multiple choice and/or descriptive questions measuring comprehension of the Body of Knowledge.
  • The exam will be conducted online.
  • It is only offered in English.
  • Learners need to appear for the final test within 12 months of purchasing the course. Course access will remain till the access period as per the applicability
  • After the soft copy of the certificate is issued, you must wait 30 days to get a hard copy of the Certificate at your given address.
  • Learners can clear their doubts arising during the study within 01 year from the date of purchasing the course
  • *Taking an exam after one year will incur a fee*
  • For Sample Certificate Click Here

Pass Criteria:  > 60% marks

Certificate Program- 

Please note that only E-Certificates will be issued in this course. No hard copy will be mailed to your address.

*Taking an exam after one year will incur a fee*

Note: For candidates clearing the exam successfully, the certificate shall be issued by Quality HUB India, which is a registered organization with GOI for training and certification courses.

Require a hard copy of the certificate?

As per company policy, The paid amount for any course less than or equal to Rs 4000/- will be eligible for E-certificate only. For the hard copy of the certificate Rs 500/- will be paid by the candidate in addition to the individual course.

Step 1: Use this link https://imjo.in/PGxjdk  to pay INR 500/- as certificate printing, packaging, and courier charges:

Note: Send a request for a hard copy certificate via email to [email protected]. Mention Course Name and a screenshot of payment. This is applicable to dispatch within India only. Outside India, the actual cost of dispatches shall apply.

Step 2: Fill Candidate Registration Form attached in your Course Content Section and submit it in the QHI Portal with a complete postal address and payment ID of INR 500/-

Step 3:  You must wait 30 days to get a hard copy of the Certificate

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  • Do not attempt to record the lectures in any other way. If you are caught unlawfully SELLING the lectures in full or in part, you will be forced to pay a large sum of money as compensation and face a slew of other legal consequences.

PS: Please contact us at +91-8094078781 or drop a mail at [email protected] if you notice any unlawful activity taking place in the name of Quality Hub India.

Format, PDF, E-books, Templates availability:

 Some supported formats, PDFs, E-books, and Templates as per the course requirement and within the scope, have been uploaded in the portal in the course section and downloadable.

No additional documents, formats, templates, etc. shall be provided by QHI.

Policy on Cancellation and Refunds

  • The course to which you have subscribed cannot be replaced with another course.
  • It is not possible to cancel a course once it has been purchased.
  • There are no refunds for fees.
  • Courses are not transferrable.
  • Course Extension is possible. (How to seek a course extension, details are listed below)

For Technical Support-

Contact us at +91-8094078781  or drop a mail at [email protected]

*Prices may change at any time without prior notice.

REQUEST FOR COURSE VALIDITY EXTENSION

  • STEP 1 - Select the validity period for a course extension
  • STEP 2 - Pay and Share screenshot on Mail: [email protected]

    

You can also pay by scanning a QR code. Kindly share a screenshot by mail at [email protected] with full details after payment (Name, Email id, Contact No. and Course Name)

Benefits of Doing Courses from Quality HUB India™

  • Expert instruction: Quality HUB India has a team of experienced trainers and consultants who have extensive knowledge and practical experience in their respective fields.
  • Relevant and up-to-date content: Quality HUB India courses are designed to be practical and relevant, and they are updated regularly to reflect the latest best practices and industry standards.
  • Industry recognition: Quality HUB India courses are recognized by various organizations and institutions in the industry, which can enhance your credibility and help you to stand out in the job market.
  • Online Weekly Live Doubt Clearing Session: Interact with the faculty online every week and clarify your doubts arising during the learning for one full year from the date of purchasing the course.
  • Networking opportunities: Quality HUB India courses provide opportunities for attendees to network with professionals from different industries and backgrounds, which can help you build valuable relationships and expand your knowledge.
  • Flexible learning options: Quality HUB India offers both online and classroom-based courses, which provides flexibility for busy professionals and allows you to choose the learning option that best fits your schedule and preferences.
  • Affordable pricing: Quality HUB India courses are priced affordably, making them accessible to individuals and organizations of all sizes and budgets.

Awards & Recognitions

  • “Indian Achiever’s Award 2021-22” by Indian Achiever’s Forum
  • ‘THE 2022 Global Education Award’ by Xel Research & Journey Magazine
  • “Top 10 Manufacturing Consultant 2022” by Industry Outlook Magazine
  • “THE BEST Learning Platform of 2022” by Business Connect Magazine

Accreditations & Certifications

  • The Council for Six Sigma Certification (CSSC) – USA
  • International Quality Federation (IQF) – USA
  • International Accreditation Organisation (IAO) – USA
  • ISO 9001:2015 – Quality Management System
  • ISO 14001:2015 – Environment Management System
  • ISO 29990:2010 – Learning Services for Non-Formal Education & Training

Course Curriculum

Welcome and Study Instruction (English)
Intro to Quality HUB India
Course Instructions & Study Guidelines(English)
Mr. Aryan Viswakarma (Founder CEO QHI & NAPL) Introduction (English)
QHI Awards and Recognitions (English)
Important Instructions For Learners 01.08.24
Section 1.1: Advanced Product Quality Planning (APQP)
(P1) APQP (Edition 03) Introduction (English)
(P2) APQP (Edition 03) Roadblock for Planning (English)
(P3) APQP (Edition 03) Fundamentals (English)
(P4)APQP Major Changes (English)
(P5)APQP (Edition 03) Why Plan (English)
Section 1.2:Five Phases of APQP
(P1)APQP (Edition 03) Phase 1 (P1) (English)
(P2)APQP (Edition 03) Phase 1(P2) English
(P3)APQP (Edition 03) Phase 2(P1) English
(P4)APQP (Edition 03) Phase 2(P2) English
(P5)APQP (Edition 03) Phase 3 (P1) (English)
(P6)APQP (Edition 03) Phase 3 (P2) (English)
(P7)APQP (Edition 03) Phase 4 (English)
(P8)APQP (Edition 03) Phase 5 (English)
Section 1.3: APQP Case Study #01 (Time Line Chart)
APQP Time Line Case Study(P 1.1)- English
APQP Time Line Case Study(P 1.2)- English
APQP Time Line Case Study(P 2.1)- English
APQP Time Line Case Study(P 2.2)- English
Section 1.4: APQP (Edition 03) Check List
(P1)APQP(Edition 03) Check sheet (English)
(P2)APQP(Edition 03) Check sheet (English)
(P3)APQP(Edition 03) Check sheet (English)
(P4)APQP(Edition 03) Check sheet (English)
(P5)APQP(Edition 03) Check sheet (English)
Section 1.5: APQP Documents Case Study
1. Feasibility commitment (Case Study) English
2. Past defectives Matrix (Case Study) English
3. Things Gone Right(TGR) and Things Gone Wrong(TGW) Case Study (English)
4. CFT Roles in APQP (Case Study) English
5. Defect Summary Sheet (Case Study) English
6. Competency Matrix Sheet in APQP (Case Study) English
7. PDCA Sheet (Case Study) English
8. Risk Assessment (Case Study) English
9. Condition to Start of Mass Production (Case Study) English
10. Tool Gauge Dev Plan Case Study (English)
Section 2.1: Control Plan (Edition 01)
(P1)Control Plan (Edition 01) Introduction (English)
(P2)Why develop a Control Plan (English)
(P3) Purpose of Control Plan (Edition 01) English
(P4) Control Plan Methodology (English)
(P5)Control Plan Old VS New Changes (English)
(P6)Control Plan (Edition 01) Key Changes Summary (English)
(P7)Control Plan Development (English)
(P8)Process Flow for Control Plan Development (English)
(P9)Phases of Control Plan (English)
Section 2.2:Control Plan (Edition 01) Elements
(P1)Control Plan (Edition 01) Elements P1 (English)
(P2)Control Plan (Edition 01) Elements P2 (English)
Section 2.3: Control Plan and its types
What is Control Plan and why to use this? - English
Types of control Plan - English
How to develop a Control Plan (CP) - English
Control Plan Tips - English
Control Plan Example-English
Section 2.4:Control Plan (Edition 01) Case Study: Filled Format
Case Study1 (Filled CP Edition 01) English
Practice Test (APQP V3) + (CP V1)
Support Documents
Advanced Product Quality Planning (APQP)(V3) Reference Material
Control Plan (V1) Reference Material
APQP - Checklist Forms - Final
APQP - Gated Management Forms
APQP -Team Feasibility Form
Control Plan(V1) Main-Blank Forms
Section 3.1: Production Part Approval Process (PPAP)
What is Production Part Approval Process? (PPAP)- (P 1.1) - English
Why to Perform PPAP (P 1.1) - English
When Perform Production Part Approval Process? (P 1.3)-English
Benefits of conducting PPAP (P 2.1)- English
PPAP Submission Level (P 2.2)- English
PPAP Submission Levels and Requirements (P 3.0) -English
PPAP Different Approval Status (P 4.0) -English
Section 3.2: PPAP Document Requirements
PPAP Document # 01(Design Record)-English
PPAP Document # 02(Engineering Change Record)-English
PPAP Document # 03(Customer Engineering Approval)-English
PPAP Document # 04(DFMEA Intro.)-English
PPAP Document # 04(DFMEA Common Pitfall)-English
PPAP Document # 04(Good DFMEA Example)-English
PPAP Document # 05(PFD)-English
PPAP Document # 06(PFMEA)-English
PPAP Document # 07(Control Plan)-English
PPAP Document # 08(MSA)-English
PPAP Document # 09(Dimn. Result)-English
PPAP Document # 10(Matl. Test Result)-English
PPAP Document # 11(Initial Capability)-English
PPAP Document # 12(Qualified Lab)-English
PPAP Document # 13(Appearance Approval report)-English
PPAP Document # 14(Sample Production Part)-English
PPAP Document #15(Master Sample)-English
PPAP Document #16 (Checking Aids)-English
PPAP Document #17 (CSR)-English
PPAP Document #18 (PSW)-English
What is Bulk Material in PPAP? PPAP Bulk Material requirement (English)
Section 3.3: PPAP Case Study
PPAP Case Study(P1)- Intro and List of Dec-10.08.21
PPAP Case Study(P2)- PSW-10.08.21
PPAP Case Study(P3)-10.08.21
PPAP Case Study(P4)-PFMEA-10.08.21
PPAP Case Study(P4)-Final-English
Section 3.4: PPAP (Online Session Content)
(P1) PPAP Introduction(Online Live)
(P2) When to make PPAP, Benefits and Levels (Online Live)
(P3) PPAP Submission Requirements (Online Live)
(P4) CSR & Elements 1-2 (Online Live)
(P5) PPAP Elements 3 & 4 (Online Live)
(P6) Elements 5 & 6 (Online Live)
(P7) PPAP Elements 7 & 8 (Online Live)
(P8) PPAP Elements 9-15 (Online Live)
(P9) PPAP Elements 16-18 (Online Live)
(P10) PPAP Format Explanation (Online Live)
Practice Test- PPAP
E-books, pdf file and Formats
Production Part Approval Process (PPAP) - Manual (Non Printable) - For reading purpose only
PPAP reference study material
PPAP Formats
Section 4.1 : Measurement System Analysis (MSA)
(P1)Introduction to Measurement System Analysis(MSA)- English
(P2)Understand Measurement as a Process - English
(P3) Sources of Variation - English
(P4)Fundamental Properties of Measurement System - English
(P5) Accuracy and Precision - English
(P6) Location and Spread error - English
(P7) Sources of Variation - English
(P8) Bias, Linearity and Stability - English
(P9) Possible Causes for Bias, Linearity - English
(P10) Repeatability and Reproducibility - English
(P11) Measurement Capability Index - English
Section 4.2 :MSA Study Management (Variable and Attribute)
How to Conduct Variable Gauge R and R (English)
Acceptance Criteria (variable Gauge MSA) - (English)
Interpretation of Control Charts (MSA)-(English)
Variable Gauge R and R Study in Excel (Case Study)
Attribute Agreement Analysis and Acceptance Criteria (English)
Section 4.3:MSA Study in Minitab (Case Study)
Attribute Agreement Analysis - Minitab Exercise (English)
Type 1 Gauge Study (Cg, Cgk) with Minitab Case Study (English)
Variable Crossed Gauge RR(Minitab Case Study) -(English)
Crossed Gauge R&R(2nd case Study-Minitab)- English
Section 4.4 :MSA - Live Session Content (Hindi/English)
(P1)MSA Live Training- Introduction
(P2) MSA Live Session-Measurement System
(P3)MSA Live Training-Sources of Variation
(P4) MSA Live Training-Calibration Report
(P5)MSA Live Training-Bias & Linearity
(P6) MSA Live Training-Variable Gauge R&R
(P7)MSA Live Training - Attribute Gauge Study
(P8)MSA Live Training- Practical Variable Gauge R & R
(P9)MSA Live Training- Practical Attribute Study
PDF files, E-Books, Formats and Templates
Measurement System Analysis (MSA) - Manual (Non Printable) - For reading purpose only
MSA reference study material
Variable Gauge R&R (MSA) Format
Attribute Agreement Analysis Format (MSA)
Practice Test (MCQs)
Practice Test - MSA
Section 5.1: SPC -Introduction and Background
SPC Introduction
SPC-Objective of data collection
Sources of False Data
SPC- Data Gathering
SPC- Measure of Cent Tendency
SPC- Measure of Dispersion
SPC- Total Variation and Causes of Variation
Section 5.2: Statistical Process Control
SPC Study Steps - (English)
SPC- Control Chart (English)
SPC- Interpretation of Control Chart (English)
X-Bar and R-Chart(Excel) Case study-(ENGLISH)
X-Bar and R-Chart (Fruit-Case Study)-Minitab (English)
Individual Moving Range (IMR) Chart(Minitab Case Study)- (ENGLISH)
Pre-Control Chart(English)
Specification Limit Vs Control Limit (English)
Section 5.3: Attribute Control Charts
Introduction to Attribute Control Charts (English)
Introduction to 'p' Chart (English)
Introduction to 'np' Chart (English)
Introduction to 'u' Chart (English)
Introduction to 'c' Chart (English)
Where to use which attribute Charts? (English)
Formula for Discrete Control Charts (English)
Meaning of Attribute Charts(English)
Section 5.4: Minitab Control Charts Case Studies
'p'-Chart (Minitab Case Study)- English
'np'-Chart (Minitab Case Study)- English
'u'-Chart (Minitab Case Study)- English
'c'-Chart (Minitab Case Study)- English
Section 5.5:Process Capability Study
(P1) Intro to Process Capability Study (English)
(P2) What is Capability? (English)
(P3) VOC and VOP (English)
(P4) Quality Improvement Model (English)
(P5)Capability Indices, Cp and Cpk (English)
(P6) Graphical Representation of Cp and Cpk (English)
(P7) Process Capability Index Cpk (English)
(P8) Capability for One Spec Limit (English)
(P9) Long Term Capability Study (Pp and Ppk)- (English)
(P10) Acceptance Criteria -Capability Study (English)
(P11)- Capability Study- Attribute Data (English)
(P12) Common Type of Problem in Process Capability (English)
Machine Capability Study! Process Capability VS Machine Capability (English)
Section 5.6: Minitab Case Study (Capability Analysis)
Minitab Capability(Piston Ring) - (English)
Capability Six Pack (Minitab Case Study)-(English)
PDF files, E-Books, Formats and Templates
The Book of SPC
SPC (Format)-New
Table of Control Chart Constant
AIAG_Statistical_Process_Control_SPC_2nd
Practice Test (MCQs)
Practice Test - SPC
Introduction, History and Background to FMEA
History and Background of FMEA - English
4 Common classes of FMEA- English
Key FMEA Terminology- English
Level of Failure and Causes in FMEA- English
Team Formation Consideration in FMEA- English
Common Team Problems in FMEA- English
Steps for Implementing FMEA (AIAG+VDA) - Edition 01
Introduction to Latest FMEA (AIAG+VDA)-Edition 01
Major Changes in Latest FMEA (AIAG+VDA)
Mapping of FMEA V4(AIAG) with Edition 01(AIAG+VDA) -English
Step 1: Planning and Preparation FMEA (AIAG+VDA) -English
Step 1: Project Plan in FMEA (AIAG+VDA) -English
Step 1: What is '5T' in FMEA -English
Step 1: FMEA Team Formation and Roles -English
Step 1: Baseline FMEA and Header Requirements -English
Step 2: Structure Analysis in FMEA (AIAG+VDA) - English
Step 3: Function Analysis in FMEA (AIAG+VDA) -English
Step 4.1: Failure Analysis in FMEA (AIAG+VDA) -English
Step 4.2: Failure Analysis (Potential Effects of Failure)- English
Step 5: Risk Analysis in FMEA (AIAG+VDA) -English
Step 6- Optimization (P1) Changes in the System - FMEA (AIAG+VDA) - English
Step 6 - Optimization (P2)- Objective and Order- FMEA (AIAG+VDA) - English
Step 6 - Optimization (P3)-Steps of action- FMEA (AIAG+VDA) - English
Step 7 (Result Documentation)-FMEA (AIAG+VDA) - English
SOD Ranking and Action Priority (AP) in FMEA (AIAG+VDA)
Introduction to 'SOD Rating' in FMEA - English
New 'Severity Ranking' Table in FMEA (AIAG+VDA) -English
New 'Occurance Ranking' Table in FMEA (AIAG+VDA) -English
New 'Detection Ranking' Table in FMEA (AIAG+VDA) -English
Action Priority Table (AIAG+VDA) -English
FMEA Case Study # 01
FMEA case study (Forging Industry)-Part1 (English)
FMEA case study (Forging Industry)-Part2 (English)
FMEA Case Study # 02
FMEA Case Study (Stamping & Assembly)-Part1 (English)
FMEA Case Study (Stamping & Assembly)-Part2 (English)
Section 04: Other Support Modules
Major Difference between DFMEA VS PFMEA -English
Practice Test-FMEA
Practice Test -FMEA(MCQ)
Section 05: E-Books & Manual (For Training Only)
Potential Failure Mode & Effects Analyis - Manual (Non Printable) - For reading purpose only
FMEA -Excerpts Handbook (AIAG+VDA)
SOD Table (AIAG+VDA) V1
Action Priority Table (AIAG+VDA) V1
Section 06: Formats
New PFMEA Format (AIAG + VDA)
Process FMEA Format - A3 (AIAG-V04)
Recommended Next Courses for Career Growth
Confirmation for Final Test
Related Articles / Blogs for Study
Learner Registration Form
Other Resources : Youtube Content
MSA Interview Questions and Answers | Measurement System Analysis | Part - 1
MSA Interview Questions and Answers | Measurement System Analysis | Part - 2
SPC Interview Questions and Answers | Statistical Process Control | Part - 1
SPC Interview Questions and Answers | Statistical Process Control | Part - 2
Interview Questions & Answers for “Quality Engineers” | Interview Preparation |

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