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Core Tool (APQP, PPAP, MSA, SPC and FMEA) - With New FMEA (AIAG and VDA) - Hindi

Globally recognised and accredited Online Training and Certification course on  5 Core Tools (APQP, PPAP, MSA, SPC & FMEA)

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Language: Hindi

Instructors: Aryan Viswakarma

Validity Period: 365 days

$350 28.57% OFF

$250

Why this course?

Description

Course: Core tool (APQP+PPAP+MSA+SPC+FMEA)

Course Duration: 30 hrs

Tools Covered:

  • Advanced Product Quality Planning (APQP)
  • Production Part Approval Process (PPAP)
  • Measurement System Analysis (MSA)
  • Statistical Process Control (SPC)
  • Process Capability
  • Machine Capability
  • Failure Mode and Effects Analysis (FMEA)- Latest Edition (AIAG+VDA) Edition 01

Course Objectives

To provide students with the adequate knowledge required to understand and practice important core tools used in industry.

Prerequisites

It is recommended that all students have the following prior knowledge:

  1. Basic understanding of the concept of product and process
  2. Basic understanding of the concept of quality management

Who Should Attend?

  • All personnel to be "Qualified Internal Auditors” for IATF 16949
  • Personnel Involved in Supplier Quality Management & "Second Party Audits"
  • Product Design, Manufacturing Process Design Engineers, Quality Engineers and Managers
  • Team leaders for New Product Introduction
  • Managers, supervisors, and employees who are involved in setting up and interpreting control charts and computing capability indices, product & process design.
  • Front line managers, engineers, or executives who are involved in the development and implementation of the Measurement System Analysis as part of their quality assurance and improvement program, particularly within the ISO 9001, IATF 16949, or another applicable Standard framework.
  • Those who wish to explore how Core Quality Tools can be used in their own environment
  • Managers, supervisors, and employees who are responsible for quality defect prevention 

What will I learn?

Upon completion of this training, delegates will be able to understand:

  • Linkage of core tools with the IATF 16949 requirements
  • Be confident that you will be able to play a pivotal role in third party and customer audits
  • Value-added application of Statistical Process Control (SPC), Measurement System Analysis (MSA), Advance Product Quality Planning (APQP), Product Part Approval Process (PPAP), and Process Failure Mode Effect Analysis (PFMEA)   
  • Can be utilized as a qualified internal auditor
  • Confidence that organizational processes can be effectively audited
  • Working with a process approach
  • Be confident that you have the capability to improve the effectiveness and efficiency of the organizational processes

Certification Exam

  • Each certification candidate is required to pass a written examination that consists of multiple choice and/or descriptive questions measuring comprehension of the Body of Knowledge.
  • The exam will be conducted online.
  • It is only offered in English.
  • After the certificate is issued, you must wait 30 days to get a hard copy of the Certificate.
  • For Sample Certificate Click Here

Pass Criteria:  > 60% marks

For candidates clearing the exam successfully certificate shall be issued by Quality HUB India, which is a registered organization with GOI for training and certification courses.

  • Note: One extra opportunity will be given to unsuccessful candidates free of charge.

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  • Hacking or causing harm to the videos in any way is a PUNISHABLE offense. You may only watch the videos for as long as they are still valid.
  • All of the videos are COPYRIGHTED.
  • Do not attempt to record the lectures in any other way. If you are caught unlawfully SELLING the lectures in full or in part, you will be forced to pay a large sum of money as compensation and face a slew of other legal consequences.

PS: Please contact us at +91-8094078781 or drop a mail at [email protected] /[email protected] if you notice any unlawful activity taking place in the name of Quality Hub India.

Format, Pdf, E-books, Templates availability:

All supporting format, Pdf, E-books, Templates as per the course requirement and within the scope, has been uploaded in the portal in the course section and downloadable.

No additional documents, formats, templates, etc shall be provided by QHI.

Policy on Cancellation and Refunds

  • The course to which you have subscribed cannot be replaced with another course.
  • It is not possible to cancel a course once it has been purchased.
  • There are no refunds for fees.
  • Courses are not transferrable.
  • Course Extension is possible. (How to seek a course extension, details are listed below)

For Technical Support-

Contact us at +91-8094078781 / 8824314500 or drop a mail at [email protected] /[email protected]

*Prices may change at any time without prior notice.

REQUEST FOR COURSE VALIDITY EXTENSION

  • STEP 1 - Select the validity period for a course extension
  • STEP 2 - Pay and Share screenshot on Mail: [email protected]

    

You can also pay by scanning a QR code. Kindly share screenshot on mail at [email protected] with full details after payment (Name, Email id, Contact No. and Course Name)

Course Curriculum

Welcome and Study Instruction
Welcome and Study Instruction (03 min)
QHI ISO9001 & ISO14001 Certification + Candidate Certificate verification on QHI portal
Quality HUB India is now IAO Accredited Institution
Section 01: Advanced Product Quality Planning (APQP) - 1st Core Tool
Advanced Product Quality Planning (APQP) - Introduction
APQP -Phase 1 (Plan and Define)
APQP - Phase 2 and 3 (Product Design & Development and Process Design & Development)
APQP - Phase 4 and 5 (Product & Process Validation and Feedback, Assessment & CA)
Past Trouble Data Base(PTDB) or Lesson Learned
Section 2: APQP Case Studies
APQP Case study – Time Line Chart (NPD Project Management Tracker)
1. Past Defect wise Matrix Sheet (Hindi)
2. Competency Matrix -NPD Team (Hindi)
3.CFT team APQP(Hindi)
4. Supplier Feasibility Commitment Sheet(Hindi)
5. Condition to start Mass Production(Hindi)
6. TGR-TGW case studies(Hindi)
7.Tool Development Plan Sheet (Hindi)
8.Past History(PDCA) Sheet(Hindi)
9. Project Risk Assessment Sheet(Hindi)
Practice Test (APQP)
Practice Test - APQP
Section 03 : Production Part Approval Process (PPAP) - Core Tool #2
PPAP (P1) What is PPAP?, When PPAP Required, Production Run, Purpose of PPAP & Benefits of PPAP Submissions
PPAP (P2)- PPAP Submission Levels & Submission Requirements
PPAP(P3) Customer PPAP Process, (Element 1,2,3,4 & 5) Design Record, DFMEA, Process Flow Diagram and Process Map-Hindi
PPAP (P4)- (Element 6, 7 &8)) Process FMEA, Control Plan & MSA- Hindi
PPAP(P5)- ( Element 9, 10 & 11) Dimensional Results, Records of Material & Initial Process Studies Hindi
PPAP (P6)- Steps for Determining Process Capability, Cpability Studies & Difference between cp & cpk -Hindi
PPAP (P7)- (Element 12 to 18) Qualified Laboratory Documentation, Appearance Approval Report & Part Submission Warrant(PSW)- Hindi
Section 04 : PPAP Case Study
PPAP(Introduction and Documents) -Hindi
PPAP Case Study- Part Submission Warrant Format-Hindi
PPAP Case Study - Design Record & PFD (Hindi)
PPAP Case Study - Process Failure Mode & Effect Analysis (Hindi)
PPAP Case Study- Sample Inspection Report (Hindi)
PPAP Case Study- Laboratory Test Plan cum Final Product Report (Hindi)
PPAP Case study- Process Capability Study (Hindi)
PPAP Case Study-Gauge Repeatability and Reproducibility Data Sheet (Hindi)
PPAP Case Study- Control Plan (Hindi)
PPAP Case Study-Checking Aids (Hindi)
Practice Test (PPAP)
Practice Test -PPAP
Section 5: MSA Introduction - Core Tool # 3
MSA (P1)- Introduction of MSA, Agenda & IATF16949:2016 Requirement
MSA (P2)- Measurement as a Process and Source of Variations
MSA (P3)- Fundamental Properties of a Good Measurement System and Measurement Error
MSA (P4) - Possible Sources of Process Variation and Gauge R & R
MSA (P5)- Measurement System Variation, Bias and Linearity
MSA (P6)- Determining and Assessing Linearity, Stability , Repeatability & Reproducibility
MSA (P7)- Measurement Capability Index- P/T and % GR&R
MSA (P8)- Variable Gauge R & R and Is the Gauge Good?
MSA (P9)- Improving the Management System, Attributing Gauge R & R and Acceptance Criteria-
Number of Distinct Categories (Revised Version)
Operational Definition - Explained with example
Section 06 : Measurement System Analysis (MSA) Case Study
Attribute Agreement Analysis - Minitab Exercise
MSA Attribute Agreement Analaysis (with Excel)
MSA - variable Gauge R & R Case Study (Auto Stamping Process)
Variable Gauge R & R study - Minitab Exercise
MSA Variable Gauge R & R- K Constant
MSA Gauge R &R -Constant K - Case Study
Type 1 Gauge Study (Cg, Cgk) with Minitab Case Study (English)
Practice Test - MSA
Section 07: Statistical Process Control (SPC) - Core Tool # 4
SPC Introduction, What is SPC?, Why SPC, Types of Data(P1)
SPC -Sources of False data, Measure of Central Tendency & Measure of Dispersion(P2)
SPC- Process Control, Variation, Causes of Variation, Common & Special Cause, Types of Control Charts(P3)
SPC-Types of Control Charts, XBar & RChart, Formula & Uses, Condition & Interpretation (P4)
Introduction to Process Capability Study, Cp and Cpk indices -
What is K in Cpk
Process Capability Indices Pp, Ppk + Relationship between Cp,Cpk and Pp, Ppk + Mind Teasers
Process Capability Study (Minitab Exercise)
What is Pre-Control Charts? How to Use, Conditions, Interpretations etc, (PCC)
Case Study-Control Chart & Process capability Study (Auto Stamping Process)
Make Control Chart in Excel (English version)
Machine Capability Study (Cm, Cmk)
Create ‘Histogram’ in Excel Sheet -
Practice Test: SPC
Practice Test -SPC
Section 8: Attribute Control Charts
Attribute Control Chart- p, np, c & u chart (Exclusive Version)
P Chart (Minitab Case Study)
C Chart_Minitab_Case Study
U Chart (Minitab Case Study)
NP Control Chart (minitab Case Study)
Meaning of Attribute Charts(English)
Section 09: FMEA (AIAG+VDA) & Control Plan - Edition 01 (Core Tool No. 5)
FMEA Terminology
FMEA_System Levels
FMEA (Old Process Vs New Process Steps)
FMEA Major Change in Form
FMEA Team
FMEA Step 1 (Planning and Preparation) Part 1
FMEA Step 1 (Planning and Preparation) Part 2
FMEA Step 2 (Structure Analysis)
FMEA - Step 3 (Function Analysis)
FMEA-Step 4 (Failure Analysis) - Part1
FMEA-Step 4 (Failure Analysis) - Part 2
FMEA Step 5 (Risk Analysis)
Action Priority (AP)
Severity Table (AIAG and VDA)
Occurance Table (AIAG and VDA)
Detection rating (AIAG and VDA)
FMEA Step 6 (Optimisation)
Step 7 (Result Documentation)
Section 10: Failure Mode & Effects Analysis (FMEA) (AIAG V04)
FMEA (P1)- History of FMEA, What is FMEA and Four Common classes of FMEA
FMEA (P2)- Terminology
FMEA (P3)- Cause or Failure Mode, Motivation for Specific FMEA, 3 phases of Control Plan
FMEA (P4)- Containment Considerations, FMEA Team Roles and Common Team Problems
FMEA (P5)- Process FMEA Roadmap (Step 1,2 and 3)-Describe, Define and Identify
FMEA (P6)- (Step 4 and 5) Describe effects of failure and Determine Causes
FMEA (P7) -(Step 6 and 7) Current Controls and Calculate Risk
FMEA (P8) - (Step 8) Take Action
FMEA (P9)- (Step 9) Assess Results
Failure Modes & Effect Analysis (FMEA) - Part2- AIAG FMEA Format, Severity, Occurrance and Detection Rating Scale
Control Plan and its types (Full Version)
FMEA Case Study_Fastener (Automotive Industry) -
Section 11: FMEA (AIAG+VDA) - Case Study # 01
FMEA (AIAG and VDA) Case Study - Forging - Part 1
FMEA (AIAG and VDA) - Case Study - Part 2
FMEA (AIAG + VDA) - Case Study(Forging) Part 3
Practice Test: FMEA
Practice Test - FMEA
Section 12: E-Books & Manual (For Training Only)
Core Tools (reference study material)
Advanced Product Quality Planning (APQP)-Manual
The Book of SPC
Measurement System Analysis (MSA) - Manual (Non Printable) - For reading purpose only
SOD Table (AIAG+VDA) V1
Action Pririty Table (AIAG+VDA) V1
PFMEA Reference Manual (For Reading purpose only)
FMEA_ExcerptsHandbook (AIAG+VDA)
Production Part Approval Process (PPAP) - Manual (Non Printable) - For reading purpose only
Section 13: Formats (PPAP, MSA, SPC and FMEA)
Attribute Study (MSA)
Control Plan (Format)
FMEA blank format (AIAG+ VDA)
FMEA_Format(V4)
Gauge R&R (MSA)
PPAP Formats-1
SOD Table _V4
SPC (Format)-New
Table of Control Chart Constant
Recommended Next Courses for Carrier Growth:
Related Articles / Blogs for Study
Registration Form
Confirmation for Final Test

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