Core Tool (APQP, PPAP, MSA, SPC & FMEA)

Name: Core Tool (APQP, PPAP, MSA, SPC & FMEA)
Brand: Quality Hub India
SKU: 5b351934e4b0427509b7db11
Price: 2600 USD
Availability: InStock
Rating: 4.8 (26 reviews)

4.8 (26 ratings)

Language: Hindi

Instructors: Aryan Viswakarma

Why this course?

Description

Tools Covered:

Advanced Product Quality Planning (APQP)
Production Part Approval Process (PPAP)
Measurement System Analysis (MSA)
Statistical Process Control (SPC)
Process Capability
Machine Capability
Failure Mode and Effects Analysis (FMEA)

Course Objectives

To provide students with the adequate knowledge required to understand and practice important core tools used in industry.

Details for accessing your course will be emailed to you upon confirmation of your registration (may take up to 12 hours from submission).

Prerequisites

It is recommended that all students have the following prior knowledge:

Basic understanding on concept of product and process
Basic understanding on concept of quality management
At least 1 year of industry experience

Who Should Attend?

All personnel to be "Qualified Internal Auditors” for IATF 16949
Personnel Involved in Supplier Quality Management & "Second Party Audits"
Product Design, Manufacturing Process design Engineers, Quality Engineers and Managers
Team leaders for New Product Introduction
Managers, supervisors and employees who are involved in setting up-and interpreting control charts and computing capability indices, product & process design.
Front line managers, engineers or executives who are involved in the development and implementation of the Measurement System Analysis as part of their quality assurance and improvement program, particularly within the ISO 9001, IATF 16949 or other applicable Standard’s framework.
Those who wish to explore how Core Quality Tools can be used in their own environment
Managers, supervisors and employees who are responsible for quality defect prevention

What will I learn?

Upon completion of this training, delegates will be able to understand:

Linkage of core tools with the IATF 16949 requirements
Be confident that you will be able to play pivotal role in third party and customer audits
Value added application of Statistical process Control (SPC), Measurement System Analysis (MSA), Advance Product Quality Planning (APQP), Product Part Approval Process (PPAP) and Process Failure Mode Effect Analysis (PFMEA)
Can be utilized as qualified internal auditor
Confidence that organizational processes can be effectively audited
Working with process approach
Be confident that you have the capability to improve the effectiveness and efficiency of the organizational processes

Certification Exam

Each certification candidate is required to pass a written examination that consists of multiple choice and/or descriptive questions measuring comprehension of the Body of Knowledge. The exam will be conducted online. It is only offered in English.

Pass Criteria: > 60% marks

Certificate: The paid amount for any course less than or equal to Rs 4000/- will be eligible for E-certificate only. For the hard copy of the certificate Rs 500/- will be paid by the candidate in addition to the individual course.

For candidates clearing the exam successfully certificate shall be issued by Quality HUB India, which is a registered organisation with GOI for training and certification courses.

Note: One extra opportunity will be given to unsuccessful candidates free of charge.

Course Duration: 18 hrs

S.N	Training Topic	Content	Duration (min)
Advanced Product Quality Planning (APQP)
1	APQP (Module 1)	Advanced Product Quality Planning (APQP) - Introduction	38
2	APQP (Module 2)	APQP -Phase 1 (Plan and Define)	26
3	APQP (Module 3)	APQP - Phase 2 and 3 (Product Design & Development and Process Design & Development)	34
4	APQP (Module 4)	APQP- Phase 4 and 5 (Product & Process Validation and Feedback, Assessment & CA)	22
5	Case study	APQP Time Line Chart – “Real World Case Study”	38
6	Past Trouble Data Sheet	Past Trouble Data Sheet (PTDS) or Lesson Learned	26
Production Part Approval Process (PPAP)
1	PPAP (Module 1)	What is PPAP? Why PPAP? PPAP Process Requirements PPAP Submission Requirements PPAP Submission Levels	34
2	PPAP (Module 1)	PPAP documents requirements	66
3	Case study	Real World Case Study (Automotive) (documents explanation)	38
Statistical Process Control (SPC)
1	SPC (Module 1)	What is SPC? Why SPC? Types of Data Objective of data collection How to collect data? Sources of false data Measure of Central Tendency Measure of Dispersion	34
2	SPC (Module 2)	What is Process Control? What is Variation? Variation & Types of sources of variation Sources of Variation Common Cause VS Special Cause Controlled VS Uncontrolled Variation Types of Control Chart	37
3	SPC (Module 3)	Rational Subgroup Concept How to Use Control Chart Individual Moving Range Chart X-Bar and R Chart Table of Constants	40
4	SPC (Module 4)	How to calculate Plot points Interpreting Control Charts Out of Control Situations	38
5	Attribute control charts	Attribute Control Chart- p, np, c & u chart (Exclusive Version)	55
6	Pre-Control Chart (PCC)	Introduction How it works? Rules of Pre-Control Chart Sampling Interval Gauging for Pre-Control Pre-Control for One sided tolerance Important Tips on PCC	37
7	Process Capability Study	What is Capability? Process Capability Ratios Cp, Cpk and Pp, Ppk explained with example Cpk to DPM conversion table	58
8	Case study	SPC & Process capability Study - Auto Stamping Process	17
9	Case Study	Process Capability Study -Minitab Exercise	27
10	Process & Machine Capability	Process Capability Study – Cp, Cpk & Pp , Ppk Machine Capability Study – Cm & Cmk Process Capability Study – Case Study	28
11	Operational Definition	Explained with example	08
Measurement System Analysis (MSA)
1	Measurement System Analysis (MSA)	Fundamental Properties of Measurement System Accuracy & Precision Measurements System Variation Bias, Linearity & Stability Repeatability & Reproducibility Variable Gauge R&R Study	87
2	Number of distinct categories (ndc)	What is ndc? How it works Acceptable level	14
3	Case Study	Attribute Agreement Analysis - Minitab Exercise	22
4	Case Study	MSA Attribute Agreement Analysis (with Excel)	20
5	Case Study	MSA - variable Gauge R & R Case Study (Auto Stamping Process)	21
6	Case Study	Variable Gauge R & R study - Minitab Exercise	21
Failure Mode and Effects Analysis (FMEA)
1	FMEA (Module 1)	What is FMEA? FMEA History Types of FMEA Steps of conducting FMEA - elaborately explained	78
2	FMEA (Module 1)	Severity, Occurrence & Detection Ranking Analysis and Action	43
3	Control Plan	What is control plan? How to make control plan? Types of control plan	17
4	Case Study	FMEA Case Study (Automotive Industry)	26
Policy on Cancellation and Refunds The course to which you have subscribed cannot be replaced with another course. It is not possible to cancel a course once it has been purchased. There are no refunds for fees. Courses are not transferrable. There will be no extensions. (For Extension, candidate to pay nominal charges as per prevailing policy) Copying, Selling, or Harming videos- We recommend that you do not share videos with your friends, as they may try to damage the videos, which will ultimately get you into trouble. Hacking or causing harm to the videos in any way is a *PUNISHABLE* offence. You may only watch the videos for as long as they are still valid. All of the videos are *COPYRIGHTED.* Do not attempt to record the lectures in any other way. If you are caught unlawfully *SELLING* the lectures in full or in part, you will be forced to pay a large sum of money as compensation and face a slew of other legal consequences. PS: Please contact us at +91-8094078781 or drop a mail at [email protected] /[email protected] if you notice any unlawful activity taking place in the name of Quality Hub India. Format, Pdf, E-books, Templates availability: All supporting format, Pdf, E-books, Templates as per the course requirement and within the scope, has been uploaded in the portal in the course section and downloadable. No additional documents, formats, templates, etc shall be provided by QHI. For Technical Support- Contact us at +91-8094078781 or drop a mail at [email protected] /[email protected] *Prices may change at any time without prior notice.

Course Curriculum


	Welcome and Study Instruction
		Intro to Quality HUB India
		Course Instructions & Study Guidelines(Hindi)
		QHI Certification, Accreditation, Affiliation, Membership & Collaboration (Hindi)
		Mr. Aryan Viswakarma (Founder CEO QHI & NAPL) Introduction (Hindi)
		QHI Awards and Recognitions (Hindi)
		Quality HUB India "THE BEST Online Learning Platform of 2022" award by Business Connect Magazine
		Important Instructions For Learners 01.08.24
	Advanced Product Quality Planning (APQP) - 1st Core Tool
		Advanced Product Quality Planning (APQP) - Introduction (38 min)
		APQP -Phase 1 (Plan and Define) - (26 min)
		APQP - Phase 2 and 3 (Product Design & Development and Process Design & Development) - (34 min)
		APQP- Phase 4 and 5 (Product & Process Validation and Feedback, Assessment & CA) - (22 min)
		APQP Case study – Time Line Chart (NPD Project Management Tracker) - (38 min)
		Past Trouble Data Base(PTDB) or Lesson Learned (26 min)
	Production Part Approval Process (PPAP) - Core Tool # 2
		Production Part Approval Process (PPAP) - Module 1(Introduction, Why PPAP, Levels etc) - (34 min)
		Production Part Approval Process (PPAP) - Module 2( Documents explained elaboratly) - (66 min)
		PPAP – Real World Case Study (Automotive) (documents explanation) - (38 min)
	Measurement System Analysis (MSA) - Core Tool # 3
		MSA-Part1
		MSA Part 2
		MSA Part3
		Number of Distinct Categories (Revised Version) - (17 min)
		Attribute Agreement Analysis - Minitab Exercise -(22 min)
		MSA Attribute Agreement Analaysis (with Excel) - (20 min)
		MSA - variable Gauge R & R Case Study (Auto Stamping Process) - (21 min)
		Variable Gauge R & R study - Minitab Exercise -(21 min)
		Operational Definition - Explained with example (8 min)
	Statistical Process Control (SPC) - Core Tool # 4
		Statistical Process Control (New) - Part 1 (34 min)
		Statistical Process Control (New) - Part 2 (37 min)
		Statistical Process Control (New) - Part 3 (40 min)
		Statistical Process Control (New) - Part 4 (38 min)
		Introduction to Process Capability Study, Cp and Cpk indices (33 min)
		Process Capability Indices Pp, Ppk + Relationship between Cp,Cpk and Pp, Ppk + Mind Teasers (25 min)
		Process Capability Study (Minitab Exercise) -(27 min)
		Pre-Control Charts (PCC) - (37 min)
		SPC & Process capability Study (Auto Stamping Process)
		Make Control Chart in Excel (English version)
		Machine Capability - Exclusive (28 min)
		Create ‘Histogram’ in Excel Sheet
	Attribute Control Charts
		Attribute Control Chart- p, np, c & u chart (Exclusive Version) - (55 min)
		P Chart (Minitab Case Study) - (09 min)
		C Chart_Minitab_Case Study - (09 min)
		U Chart (Minitab Case Study) - 8.53 min
		NP Control Chart (minitab Case Study) - (08 min)
	Failure Mode & Effects Analysis (FMEA) - Core Tool # 5
		Failure Mode and Effects Analysis (FMEA) -Part1 - ( 78 min)
		Failure Modes & Effect Analysis (FMEA) - Part2 - (43 min)
		Control Plan (Full Version) - (47 min)
		FMEA Case Study_Fastener (Automotive Industry) - (26 min)
	Practice Test: CORE TOOL
		Practice Test - Core Tool
	E-Books & Manual (For Training Only)
		Core Tools (reference study material)
		Advanced Product Quality Planning (APQP)-Manual
		Production Part Approval Process (PPAP) - Manual
		The Book of SPC
		AIAG_Statistical_Process_Control_SPC_2nd
		Measurement System Analysis (MSA) - Manual (Non Printable) - For reading purpose only
		PFMEA Reference Manual (For Reading purpose only)
	Formats (SPC, MSA, PPAP & FMEA)
		SPC (Format)-New
		Table of Control Chart Constant
		PPAP Formats-1
		Variable Gauge R&R (MSA) Format
		Attribute Agreement Analysis Format (MSA)
		Process FMEA Format - A3 (AIAG-V04)
	Confirmation for Final Test
	Learner Registration Form

How to Use

After successful purchase, this item would be added to your courses.You can access your courses in the following ways :

From the computer, you can access your courses after successful login
For other devices, you can access your library using this web app through browser of your device.

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Core Tool (APQP, PPAP, MSA, SPC & FMEA)

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